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Rabu, 03 Agustus 2011

COMP AIR H5336.2/H5436.2N2/H5436.2. HIGH PRESSURE....(K..A)

-technical data
-pressure and temperature
-running clearance
-critical torque wrench settings


-H5336.90*vee..............................single acting,three stage
-H5436.90*booster..........................single acting,three stage
-H5436.90*vee...............................single acting,four stage
-cooling.......................................................water
-direction or rotation,viewed from drive end..........anti clockwise
-number of valves........one combined suction and delivery per stage
-type of valve...................................flat plate,low lift
-mounting..........................three point,anti-vibration mounts
-maximum compressor air intake temperature......................45*c
-maximum water inlet temperature................................37*c
-speed maximum/minimum..............................1500/750 rev.min
-pressure H5336.2 maximum/minimum......................85 bar/40 bar
-pressure H5436.2 maximum/minimum....................350 bar/140 bar
-maximum water pressure........................................5 bar
-oil pressure...........................................2.0-2.75 bar
-crank case oil capacity....................................45 litre
-piston stroke hH5336.2/H5436.2N2B2/H5436.2...............75/75/75mm
-first stage cylinder bore H5336.2/H5436.2.................185/185mm
-second stage cylinder bore H5336.2/H5436.2N2B2/H5436.2...95/95/95mm
-third stage cylinder bore H5336.2/H5436.2N2B2/H5436.2....45/45/45mm
-fourth stage cylinder bore H5336.2/H5436.2N2B2/H5436.2...22/22/22mm

water test pressure:
.first stage cooler..........10.3 bar
.second stage cooler...........55 bar
.third stage cooler...........285 bar
.fourth stage cooler..........690 bar
.water jacket................10.3 bar

pressure acceptance levels:
-H5336.2---------------1st/-------2nd/--------3rd
--------------------2.5-2.9/---12.8-13.9/---27.5 bar
--------------------2.6-3.0/---13.5-15.2/---41.3 bar
----------------------2.7-3.1/---14.2-15.9/---55 bar
---------------------2.75-3.2/---14.8-16.5/---69 bar
---------------------2.75-3.2/---15.7-17.4/---85 bar

-H5436.2N2B2-----2nd/---------3rd/-----------4th
-------------16.3-17.9/-----66.1-74.1/-----137.8 bar
-------------16.5-18.2/-----73.0-81.3/-----206.8 bar
-------------16.7-18.4/-----79.9-89.9/-----257.7 bar
-------------17.0-18.7/-----86.8-96.5/-----344.7 bar

-H5436.2---------1st/-----------2nd/------------3rd/----------4th
---------------2.7-3.1/------16.3-17.9/-------66.1-74.1/-----137.8 bar
---------------2.7-3.1/------16.5-18.2/-------73.0-81.3/-----206.8 bar
---------------2.7-3.1/------16.7-18.4/-------79.9-88.9/-----257.7 bar
---------------2.7-3.1/------17.0-18.7/-------86.8-96.5/-----344.7 bar

--------------------------maximum stage temperature..............250*c
--------------------------maximum final delivery..................70*c

-RUNNING CLEARANCE:(mm)
.piston(plunger)vertical clearance stage 1.......0/0.9....max.permissible 0.9
...................................stage 2......0.4/0.9...max.permissible 0.9
...................................stage 3.....0.45/1.0...max.permissible 1.0
...................................stage 4.....0.35/1.46..max.permissible 1.46
.piston ring gaps stage 1 taper.......0.2/0.45............max.permissible 1.63
..................stage 1 scraper.....0.2/0.45............max.permissible 1.43
..................stage 2 taper.......0.1/0.23............max.permissible 1.47
..................stage 2 scraper.....0.1/0.23............max.permissible 1.27
..................stage 3 plain......0.05/0.18............max.permissible 1.32
..................stage 4 plain.......0.2/0.4.............max.permissible 1.32
.piston ring axial stage 1 taper.....0.04/0.09............max.permissible 0.29
...................stage 1 scraper...0.05/0.10............max.permissible 0.30
...................stage 2 taper.....0.02/0.08............max.permissible 0.28
...................stage 2 scraper...0.05/0.10............max.permissible 0.30
...................stage 3 plain.....0.03/0.09............max.permissible 0.29
...................stage 4 plain.....0.03/0.07............max.permissible 0.20 piston ring groove width stage 1 taper....4.80/4.83.......max.per.........4.91
.........................stage 1 scraper..8.01/7.99.......max.per.........8.09
.........................stage 2 taper....3.23/3.20.......max.per.........3.31
.........................stage 2 scraper..4.83/4.80.......max.per.........4.91
.........................stage 3 plain....2.05/2.01.......max.per.........2.13
.........................stage 4 plain....2.05/2.01.......max.per.........2.13
piston/plunger diameter above top ring stage 1....184.77/184.74...max...184.69
.......................................stage 1....184.54/184.49...max...184.44
.......................................stage 2.....94.91/94.98....max....94.83
.......................................stage 3.....44.93/44.90....max....44.85
.......................................stage 4....21.955/21.945...max.....21.9
cylinder/liner diameter ...............stage 1....185.05/185.00...max...185.11
.......................................stage 2.....95.04/95.00....max....95.10
.......................................stage 3.....45.03/45.00....max....45.09
.......................................stage 4.....22.01/22.00....max....22.07
crosshead diametrical clearance........stage 3......0.06/0.13.....max.....0.19
.......................................stage 4......0.06/0.13.....max.....0.19
small end bearing diametrical clearance in con-rod stage 1...0.01/0.05.max.0.1
.......................................stage 2,3,4...............needle roller
.............................in piston stage 1....0.003/0.013.....max.....0.03
....................................stage 2,3,4...0.025/0.044.....max.....0.09
big end bearing diametrical clearance stage 1,2,3,4...0.066/0.12..max.....0.24
small end bearing end float...........stage 1.......0.15/0.64.....max......1.0
......................................stage 2,3,4...0.15/0.55.....max......1.0
main bearing diametrical clearance..................0.05/0.14.....max......0.2
crankshaft end float................................0.66/0.23.....max.....0.75
coupling face distance for direct coupled sets.......2.0/6.0......max......6.0

torque wrench settings:
-big end bearing bolts.........................M16.....203Nm/150lbs.ft
-1st&2nd stage cooler cover....................M10.......54Nm/40lbs.ft
-3rd stage cooler cover........................M16.....236Nm/174lbs.ft
-1st stage valve cover.........................M12.......41Nm/30lbs.ft
-2nd stage valve cover.........................M12.......41Nm/30lbs.ft
-3rd stage valve cover.........................M20.......95Nm/70lbs.ft
-4th stage valve cover.........................M20......108Nm/80lbs.ft
-4th stage valve cover(5436H)..................M20......122Nm/90lbs.ft
-1st stage cylinder to crankcase...............M12.......95Nm/70lbs.ft
-2nd stage cylinder to crankcase...............M12.......95Nm/70lbs.ft
-3rd&4th stage crosshead to crankcase..........M12.......95Nm/70lbs.ft
-3rd&4th stage cylinder to crosshead guide.....M12.......95Nm/70lbs.ft
-flywheel bolt.................................3/4UNF..162Nm/120lbs.ft
-3rd stage piston to crosshead.................M8........27Nm/20lbs.ft
-d/e main bearing housing to crankcase.........M12.......95Nm/70lbs.ft
-o/e main bearing housing to crankcase.........M12.......95Nm/70lbs.ft
-o/e cover.....................................M8........27Nm/20lbs.ft
-crank case door...............................M10.......54Nm/40lbs.ft
-cooler body to cylinder.......................M12.......95Nm/70lbs.ft
-bursting disc cover...........................M10.......54Nm/40lbs.ft
-coller door...................................M10.......27Nm/20lbs.ft
-1st stage valve...............................M10.......21Nm/16lbs.ft
-2nd stage valve...............................M8.........11Nm/8lbs.ft
-3rd stage valve...............................M6..........6Nm/5lbs.ft
-4th stage valve...............................M5..........3Nm/2lbs.ft
-motor belt housing............................M12.......95Nm/70lbs.ft
-motor bracket to crankcase....................M16.....162Nm/120lbs.ft
-oil pump......................................M8........27Nm/20lbs.ft
-cylinder lubricator........................3/8unf.......35Nm/26lbs.ft


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